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Digipor digital line

Digipor is an innovative system for decoration of polystyrene packaging based on a new digital concept, designed to enhance brand visibility directly on EPS packaging.

⚡ ~40 sec cycle 🖨 Direct EPS printing 🌱 Non-toxic inks 🧠 RIP line control

Available in four configurations: Digipor Static, Digipor EASY, Digipor 1, Digipor 2.

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Overview

Digipor is an innovative system for decoration of polystyrene packaging based on a new digital concept. Thanks to our long experience in digital printing systems and industrial automation, combined with the strong know-how of our OEM partner in polyester material production, Digipor represents a highly specialized solution for this type of application.

The new philosophy behind Digipor is to give more visibility and more value to your packaging. Brand visibility is one of the most important elements in marketing investment, and Digipor is designed to enhance it directly on EPS packaging.

Our R&D department invested more than one year in the development of this technology, working in partnership with a chemical industry to create special hybrid inks dedicated to polystyrene. These inks offer a wide color gamut, bright colors, wash and water resistance, and a new non-toxic formulation. This allows high-quality, high-speed direct printing on polystyrene with unlimited image possibilities.

Digipor is protected by patent and introduces innovative concepts in material handling and application processes, with more than 20 different application codes. It represents a new opportunity in the expanded polystyrene packaging market to increase product value and production turnover.

The system integrates a digital printer and dedicated RIP software for job creation and full line control. With Digipor RIP, all functions can be managed through a user-friendly interface designed for 24/7 operation.

Digipor is available in four configurations: Digipor Static, Digipor EASY, Digipor 1 and Digipor 2, covering a complete range of production needs. Depending on configuration, Digipor can print a full packaging line in approximately 40 seconds in automatic mode.

Digipor configurations

Four configurations designed to cover the full range of production volumes and automation levels.

A) Digipor Static

Large format

🖨 Direct digital printing on EPS
📐 Large-format customizable print length
🌱 Non-toxic hybrid inks

Static line for EPS printing with print width 700 or 1300 mm and customizable print length from 2500 to 5000 mm. Industrial digital printer equipped with removable square system along the full length, professional WhiteRIP software and tablet for remote printer control.

Print area up to 1300 × 5000 mm

Thickness 0 – 450 mm

B) Digipor Easy

Semi-automatic

⚙ Semi-automatic production flow
📦 Automatic packaging feeder
🖥 Touchscreen control panel

Semiautomatic line for one-side printing with automatic packaging feeder, loading area, printing station, raccording area to dryer station, dryer station and unloading area with 5 magazine units. Control area equipped with touchscreen panel.

Max print size 620 × 500 mm

Thickness 50 – 550 mm

All configurations use the same Digipor technology, software and hardware (dpi-ser.Tec edition).

C) Digipor 1

Automatic

🤖 Fully automatic one-side printing
📊 Production control with flat-video
📦 Magazine up to 10 boxes

Automatic line for one-side printing with automatic feeder, loading zone, preprint area, printing station, raccording area to dryer station, dryer station and unloading area with magazine up to 10 packaging boxes. One control area with touch screen and flat-video.

Max print size 1200 × 500 mm

Thickness 50 – 650 mm

D) Digipor 2

Full automatic

🔁 Automatic double-side printing
⚡ High-volume industrial production
🧠 Dual control stations

Fully automatic production line with feeder, loading zone, pre-print area, first printing station, dryer station, roller feeder to second printing station, turnable packaging station, second printing station, second dryer station and unloading area with magazine up to 10 boxes. Two independent control areas with touch screen and flat-video.

Max print size 1200 × 500 mm

Thickness 50 – 650 mm

General technical datas (Digipor Easy, Digipor 1, Digipor 2)

⚡ Production cycle from 40 seconds 🖨 Digital piezo print heads 🧠 Full line control via Digipor RIP 🔁 Automatic material handling

Printing & Materials

Print area: 600 to 1200 × 500 mm
Material thickness: 50 to 650 mm
Resolution: 360 to 1440 dpi
Color configuration: 2×CMYK (8 channel)

Production & Automation

Production cycle: semiautomatic – automatic
Production speed: from 40 sec (360 dpi)
Automatic material feeder
Automatic square system for alignment

Ink & Drying

Digipor inks with special formulation
Ink-fill automatic levelling system
Hot-air drying with adjustable power
Double-face rotate system (Digipor 2 only)

Control & Software

Dedicated Digipor RIP software
Automatic cleaning with RIP control
Remote control with help-desk activation
Roller system with photocells (1 & 2)

Touch screen control panel and PC station. Software and hardware by SER-TEC. Remote control via ethernet. CE certification and compliant electrical system.

Power supply: 380V – 50Hz · Compressed air: 8 BAR